Projects and capabilities
Reciprocating Engine Power Generation
Rebuilds, retrofits, packaging, our own control systems, generator health and AI operations software, and in-stock parts for gas engine power plants, from a single genset to multi-megawatt sites.
25 MWof reciprocating engine generation in current production
10.5 MWWaukesha retrofit and relocation underway
+ turbinesSolar and Siemens gas turbines in service, in addition to the 25 MW
Current project
10.5 MW Waukesha power plant relocation
We are currently relocating a 10.5 MW Waukesha gas engine power plant from Washington State to Alberta: decommissioning, retrofit, permitting and reinstallation.
What we do
Engines and mechanical
- Mechanical rebuilds
- Overhauls and rebuilds that return engines to reliable service.
- Engine control upgrades
- Replacing obsolete ignition, governor and engine management systems with current, supported controls.
- AFR retrofits
- Air/fuel ratio control upgrades that hold emissions and stability as gas quality and load change.
- Fuel conversions
- Converting engines to run on natural gas, field gas and other available fuels.
Packaging and cooling
- Design and engineering
- Mechanical, electrical and controls engineering for new packages, retrofits and plant layouts.
- Packaging
- Skid fabrication, enclosures, fuel trains and complete genset packages built in our shop.
- Custom dry coolers and radiators
- Cooling sized for the engine, ambient conditions and site, with replacement units held in inventory.
Controls and automation
- Our own control systems
- Engine, generator and plant control panels designed, built and programmed in house, for new packages and retrofits of existing units.
- Generator health monitoring
- Live engine and generator condition data from every unit, so problems are caught early and maintenance is planned, not reactive.
- AI operations software
- Our software watches the whole plant, recommends and automates operating decisions, and keeps units running at their best.
- SCADA systems
- Remote monitoring and control of every unit and the plant, with alarms, trends and reporting.
- Automated power plant operation
- Plants that start, load, share and shed automatically, so sites run with minimal staff on hand.
- AI-driven vibration and wear monitoring
- Continuous condition monitoring that flags developing faults before they become failures.
Parts in stock
- Wiring harnesses
- Engine and ignition wiring harnesses on the shelf for fast repairs and retrofits.
- Magnetic pickups
- Speed pickups for governors and engine controls.
- AFR controllers
- Air/fuel ratio controllers and sensors for emissions and stability.
- Governors
- Governors and actuators for gas engines, with programming and tuning.
Electrical
- Electrical and switchgear
- Generator breakers, switchgear and distribution for the plant.
- Paralleling
- Synchronizing multiple generators with each other and with the grid, with load sharing and protection.
